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Gallus Journal

Technical notes for label converters.

Whitepaper-style articles on register accuracy, hybrid workflow, finishing decisions, color evidence and regulated label production.

Gallus vs. Internal “Quick” Printing: A TCO Analysis for Packaging Professionals
2026-06-01

Gallus vs. Internal “Quick” Printing: A TCO Analysis for Packaging Professionals

A procurement manager compares the total cost of ownership of a Gallus press versus in-house or short-run printing, revealing hidden costs that undermine budget assumptions.

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Label Printing Essentials: Answers to Your Most Common Questions (From Small Stickers to Industrial Flexo Presses)2026-06-01

Label Printing Essentials: Answers to Your Most Common Questions (From Small Stickers to Industrial Flexo Presses)

A practical FAQ covering Gallus flexo press capabilities, small sticker printer options, how to reset printers, and more—from an admin buyer's perspective.

The Enclosed 3D Printer Debate: What I Learned Ordering Printing for 400 People2026-05-31

The Enclosed 3D Printer Debate: What I Learned Ordering Printing for 400 People

An admin buyer shares a real-world experience comparing enclosed vs open 3D printers, and how it relates to the value of precision in industrial printing, including Gallus presses.

Used vs New Gallus TCS Press: A Cost Controller's Guide to Buying Smart2026-05-31

Used vs New Gallus TCS Press: A Cost Controller's Guide to Buying Smart

Comparing total cost of ownership for a used 2000 Gallus TCS press for sale versus buying new. Procurement insights from a budget manager on hidden costs, inspection gaps, and when 'cheaper' actually costs more.

Gallus Flexo Presses vs. Digital: Why I Stopped Ignoring Small Run Orders2026-05-30

Gallus Flexo Presses vs. Digital: Why I Stopped Ignoring Small Run Orders

A practical FAQ answering common questions about Gallus flexo presses, from buying used models like the 2000 Gallus TCS to comparing them with digital printers. Straight talk from someone who wasted budget learning the hard way.

I Bought a Used Gallus Press Without Asking These 5 Questions (Cost Me $4,200)2026-05-30

I Bought a Used Gallus Press Without Asking These 5 Questions (Cost Me $4,200)

A firsthand account of buying a used Gallus flexo press and the costly mistakes made by skipping critical pre-purchase checks. Learn from an industry veteran's $4,200 error.

Look, I'm Not a Conveyor Engineer: The Case for Not Putting Carton Sealing & Strapping in One Basket2026-05-29

Look, I'm Not a Conveyor Engineer: The Case for Not Putting Carton Sealing & Strapping in One Basket

Why packaging pros should stop looking for the universal machine. A real-world take, from a guy chasing rush orders, on why specialist carton sealing and strapping suppliers win every time.

I Almost Specified a $22,000 Label Run with the Wrong Mixer. Here’s What I Learned About Process Consistency.2026-05-29

I Almost Specified a $22,000 Label Run with the Wrong Mixer. Here’s What I Learned About Process Consistency.

A quality inspector shares a costly near-miss involving UV curing, mixing equipment, and the hidden importance of lab-scale process consistency in industrial label printing.

CNC Press Brake vs. Handheld Laser Welder? Not a Fair Fight. Here's When You Actually Need Each.2026-05-29

CNC Press Brake vs. Handheld Laser Welder? Not a Fair Fight. Here's When You Actually Need Each.

Comparing a CNC hydraulic press brake bending machine to a handheld fiber laser welder? They solve completely different problems. This guide helps you choose based on your actual workflow, from a buyer who manages both types of equipment purchasing.

I Bought the Cheapest Heat Press Machine (And It Cost Me $1,200 in Mistakes)2026-05-29

I Bought the Cheapest Heat Press Machine (And It Cost Me $1,200 in Mistakes)

A firsthand account of choosing a low-cost industrial heat press machine, the hidden costs of downtime and rejects, and why I now calculate total cost of ownership before any equipment purchase.

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